Pump Efficiency: Understanding the True Costs and Benefits of Variable Frequency Drives
āVariable frequency drives (VFDs) are valuable technology, and they always save energy in water and wastewater system pumping.ā The first part of that statement is true, and the second part is generally true but not always. There are exceptions that engineers and operators need to be aware of when they are buying and operating pumping systems. A question I frequently pose is: āWhat is the best speed to run a variable speed pump?ā I receive a variety of responses, but the correct one is, āOff.ā If you can select a pump that operates at an efficient operating point, allowing it to run near its best efficiency point (BEP), it will outperform a variable speed pump which tends to have fluctuating operating points along the pump efficiency curves (Walski et al., 2001). ApplicationTurning pumps on and off requires storage to meet demand when the pumps are Off. In water systems, pumped flow is often directed to elevated tanks, which allows the tanks to be filled and drained with constant speed pumps. This has the added benefit of turning over the water in the tank improving disinfectant residuals. In wastewater systems, the storage occurs on the suction side of the pump, with